We also Deal in :
• Hardness Testers and Lab Equipments Servicing and Calibration
• Industrial Cousumable i.e. Cas Steel Shots, Band Saw Blades and Other Industrial Products
• Oil Fired Furnaces and Gas Fired Furnace Burner Systems and its Spares.
We are Manufacturer, Supplier, Exporter of Industrial Muffle Furnaces, Box Type Electric / Bogie Hearth / Pit Type Hardening Furnaces, Furnace Accessories, Oven Accessories, High Purity Alumina Crucibles, Type N Thermocopule, Schneider Air Switch, AC Contactors, Shimaden Pid Controller, Muffle Furnace Crucible Tongs, Heat Resistant Safety Melting Furnace Gloves, Pit Type Furnace Fixtures, Bogie Type Die Heating Furnaces and Spares. We also deal in Hardness Testers, Lab Equipments Services, Calibration of Testing Machines, Lab Equipment Calibration (Laboratory Equipment Calibration) Services, Industrial Consumable like Cast SS (Stainless Steel) Shots, Band Saw Blades and Other Industrial Products, Oil Fired Furnaces, Oil Fired Furnace Spares, Gas Fired Furnace Burner Systems, Gas Fired Furnace Burner System Spares from PCMC (Pimpri Chinchwad), Pune, Maharashtra, India.
Specifications of Industrial Muffle Furnaces
Specifications of Box Type Electric Furnaces
Specifications of Bogie Type Die Heating Furnaces
Specifications of PIT Type Hardening Furnaces
• Hardness Testers and Lab Equipments Servicing and Calibration
• Industrial Cousumable i.e. Cas Steel Shots, Band Saw Blades and Other Industrial Products
• Oil Fired Furnaces and Gas Fired Furnace Burner Systems and its Spares.
We are Manufacturer, Supplier, Exporter of Industrial Muffle Furnaces, Box Type Electric / Bogie Hearth / Pit Type Hardening Furnaces, Furnace Accessories, Oven Accessories, High Purity Alumina Crucibles, Type N Thermocopule, Schneider Air Switch, AC Contactors, Shimaden Pid Controller, Muffle Furnace Crucible Tongs, Heat Resistant Safety Melting Furnace Gloves, Pit Type Furnace Fixtures, Bogie Type Die Heating Furnaces and Spares. We also deal in Hardness Testers, Lab Equipments Services, Calibration of Testing Machines, Lab Equipment Calibration (Laboratory Equipment Calibration) Services, Industrial Consumable like Cast SS (Stainless Steel) Shots, Band Saw Blades and Other Industrial Products, Oil Fired Furnaces, Oil Fired Furnace Spares, Gas Fired Furnace Burner Systems, Gas Fired Furnace Burner System Spares from PCMC (Pimpri Chinchwad), Pune, Maharashtra, India.
Specifications of Industrial Muffle Furnaces
| Model | Front Opening Box Type Furnaces / 1600 FMMF | Muffle Furnaces / 1350 MF | |
| Maximum Operation Temperature(oC) | 16000oC (CUSTOMIZED) | 1350oC (CUSTOMIZED) | |
| Continuous Working Temperature(oC) | 15000oC, User can use 10-12 hours continously (CUSTOMIZED) | 1300oC (CUSTOMIZED) | |
| Hot zone H x W x D (mm) | 1000 x 1000 x 1000 | 100 x 100 x 450 | |
| Input Power | 3 Phase, 415 Volts, 4 Wire, 120 KW | 415V, 3 Phase, 3 Wire, 6 KW | |
| Heating Rate | 5c/Min | 7c/Min | |
| Temperature Accuracy | +/- 1Deg C | +OR -2 DEGREE C | |
| Temperature Uniformity | +/-5 Deg C | --- | |
Heating elements |
1700c Grade U shaped MoSi2 heating elements, 24 Nos, Heating from 3 sides for better uniformity | SiC heating elements, 18 Nos. | |
Skin Temperature |
Less than 80c at 15000c | Less than 60c at 1350c | |
Thermocouple Type and Number |
B type thermocouple, 2 No. one for controlle & One for Safety (3 Point calibration : 500c, 1000c, 1500c NABL certificate will be provided) | S type, 1 No. | |
| Temperature Controller | "Digital Temperature Programmable Honeywell DC1040 PT, PID controller with 2 programs and 8 segments in each program, 1 No. Control panel will be separate from the furnace. (3 Point calibration :500c, 1000c, 1500c NABL certificate will be provided)" | "Digital Temperature Programmable PID controller with Minimum 16segments, 1No." | |
| Safety Controller | Lumel make Re70 safety controller, 1 No. (3 Point calibration :500c, 1000c, 1500c NABL certificate will be provided) | --- | |
| Thyristor Unit | Reputed make 3 phase thyristor Power controller, 1 No. | "Thyristor power controller with soft starting and current limit facility, 3 phase, 1 No." | |
| Control Switch | Teknic make Rocker switch to switch control on/off, 1 No. | Rocker switch, to switch control no/off., 1 No. | |
| Indicators | L & T make LED indicators, 3 Nos. | --- | |
| MCB | "Siemens make MCB will be provided for over current and short circuit protection to the circuit, Also works as main incomer of the system, 1 No." | "MCB will be provided for ove current and short circuit protection to the circuit. Also works as main incomer of the system, 1 Nos." | |
| Ammeters | Reputed make digital Ammeters to indicate load current, 3 Nos. | Analog ammeter to indicate load current, 3 Nos. | |
| Current Limiter | "Multyspan make safety device, provides safety against :- over current, under voltage-over voltage, under frequency-over frequency and unbalanced loading" | --- | |
| Power Transformer | Reputed make heavy duty step down transformer will be provided, 3 Phase, 1 No. | --- | |
| Control Transformer | 415V/230V, Control transformer will be provided for isolation and control circuit safety, 1 No. | --- | |
| Safety Features | Over Temperature protection, door safety switch, short circuit protection, over & under voltage protection, over and under frequency protection and unbalanced loading protection | Selector switch, 1 No. | |
Specifications of Box Type Electric Furnaces
| Model | FURNACE SPECIFICATIONS |
| Type/Model No. | Box Type Furnaces / 12 BTF |
| "Maximum Operation Temperature (ooC)" | 1200c (CUSTOMIZED) |
| Continuous Working Temperature (ooC) | 1150c (CUSTOMIZED) |
| "Hot Zone (Retort Zone) H x W x D (mm)" | 500 x 500 x 700 (CUSTOMIZED) |
| BODY | |
| Body | MS fabricated dual body structure with duly powder coated. Furnace supported on heavy duty MS angles and Pipes for rugged operation. |
| Door | Leak proof Swing aside type door with door safety switch |
Loading |
"Maximum Loading Capacity will be 100-120KG. Material loading stand and trays will be in customer scope." |
| INSULATION | |
Insulation |
Triple Wall Insulation, Low energy consumption vacuum formed fibre boards on cold face, Hot face of the furnace will be made up of 1400 grade refractory bricks for rugged operation. |
| CONTROL SYSTEMS | |
| Input Power | Three Phase, 415 Volts, 4 Wire, 30 KW |
| Heating Rate | Up to 20c / Min |
| Temperature Uniformity | +/-5 Deg C |
| Temperature Accuracy | +/-1 Deg C |
| Heating elements | "Kanthal APM, Spiral shaped heating elements wound on 80% Alumina Tubes, Heating from 2 sides of the chamber for better uniformity." |
| Skin Temperature | Less than 60c at 1150c |
| Thermocouple Type and Number | K type, (Duplex), One for control and one for safety |
| Temperature Controller | "Honeywell make DC1010PT, Digital Temperature controller with 2 inbuild programmes and 8 segments in each programme 1 No." |
| Over Temperature Limiter | Reputed make temperature limiter for thermal safety of heaters and insulation from temperature overshoot, 1 No. |
| Control Switch | Teknic make Rocker switch, to switch control on / off, 1 No. |
| Indicators | LED indicator for load and line conditions, 3 Nos. |
| Ammeters | Reputed make Digital Ammeter to indicate load current, 3 Nos. |
| MCB | Siemens make MCB will be provided for over current and short circuit protection to the circuit. Also works as main incomer of the system. 1 No. |
| Safety Features | Over current Protection, Short Circuit Protection, Over Temperature Protection |
| Special Requirement 1 | Door Limit Switch, reputed make door limit switch will be provided. |
| Special Requirement 1 | Emergency Shut Down Switch, reputed make emergency shut down switch will be provided. |
Specifications of Bogie Type Die Heating Furnaces
| Model | BOGIE TYPE DIE HEATING FURNACES |
| Overall size (mm) | H1600 X W1600 X L2000MM (CUSTOMIZED) |
| Inner size (mm) | H1000 X W1000 X L1500 (CUSTOMIZED) |
| Maximum Temp. | 700 deg C (CUSTOMIZED) |
| Operating Temp. | --- |
| Skin Temp. | --- |
| Power Rating | 50KW (D. STAR/ZONE) |
| Type of Heating | K-A1 SPIRAL |
Heating Source |
--- |
Control Panel |
H 1500 MM XW 700 MM X D 400 MM |
| Furnace Shell | --- |
| Insulation | 128 G CERAMIC FIBRE |
| Door | MOTORIZED |
| Thermocouples | 0-1200 deg C-2 NO |
| Fan Motor | TOP MOUNTED3 HP / 3 PH-2NOS |
| Trolley Size (mm) | --- |
| Trolley Gear Box | --- |
| Heating element | --- |
| Thermocouple | 2Nos |
| Power Contractor | --- |
| Temperature Controller | --- |
| AIR CIRCULATION FAN | D 300 MM X 6 MM/SS 310-2 NOS |
| FAN MOTOR | TOP MOUNTED3 HP / 3 PH - 2 NOS |
| CONTROL PANEL | H 1500 MM XW 700 MM X D 400 MM |
| HOOTER | 1 NO (96 X 96) |
| LED INDICATOR | 6NOS (96 X 96) |
| C.T COIL | 100 / 5A - 3 NOS |
| MCCB | 2 NO -80 A |
| MOTOR CONTROL / RELAY | 3 SET |
| CONTROL MCB 2 P / 6A | 1 NO |
| 3 PMCB / 10 A | 6 NOS |
| ON / OFF PUSH BUTTON | 6 NOS |
| SENSORE CABLE | NECESSORY |
| ON / OFF ROTARY SWITCH | 4 NOS |
| ON / OFF CONTROL SWITCH | 1 NO |
| XT 364 TIMER | 1 NO |
| LOAD CAPACITY | 10000 KG WITH FIXTURE |
| MOTORIZED TROLLEY | 1 SET |
| C.T MOTOR GEAR 60RPM. 5HP | 2 NOS |
Specifications of PIT Type Hardening Furnaces
| Model | PIT TYPE HARDENING FURNACES |
| Furnace Structure | "Heavy Duty Mild Steel construction for durability having high temperature Aluminium Oxide Paint Finish (CUSTOMIZED)" |
| Heating Element | Long lasting KANTHAL A-1, Wire size 12 SWG. |
| Insulation | High quality Ceramic Wool insulation and refractory brick at bottom side to give maximum thermal efficiency |
| Temperature Control | "Dual Display Microprocessor based Temp. controller & CR / AR - K type thermocouple sensor. With Excess Temperature Controller" |
| Maximum Temperature | 8500C (CUSTOMIZED) |
| Working Temperature Range | 1000C to 8000C (CUSTOMIZED) |
Power Input |
54 KW approx. Operates on 440 Volts AC three phase star connection. |
Furnace Size |
Inner dia 500mm and Height 1000 mm. Outer dia 1300 mm and length 1600 mm approx. |
| Door Opening | Hydraulic door up down mechanism |
| Air Circulation Fan | D200 X 5 mm |
| Air Circulation Motor | Top Mounted 3 HP Three Phase |
| TEMPERATURE CONTROLLER | 1 NO Honeywell Programmable |
| MULTIFUNCTION METER | for monitoring voltage, Current and KWH in single unit Voltage monitoring relay for phase monitoring |
| HOOTER | 1 NO (96 X 96 (alarm) |
| THERMO COUPLE (SS BODY) | 0 - 1200 deg C - 1 NO |
| MCCB | 1 NO - 63 A |
| MOTOR CONTACTOR / RELAY | 1 SET |
| SENSORE CABLE | NECESSORY |
| ON / OFF ROTARY SWITCH | 5 NOS |
| Temp. Controls | Thyrister controller and contactor control Dual type |
| Fixture | "Suitable SS304 Rail and Roller for part Loading and Unloading USE HN casted tray for material loading purpose" |